Closed Die Forging Machine

Full hydraulic die forging hammer refers to a die forging hammer whose strike and return stroke of the hammer head are hydraulically driven. The principle of the system is that the lower chamber of the hammer rod piston is usually connected with high-pressure oil, and the strike and return stroke are realized by controlling the oil pressure of the upper chamber of the piston. It has the advantages of sufficient energy, fast frequency, no boring mode, low failure rate, and can realize hanging hammer at any position. It is suitable for producing various types of die forgings.

C92K series CNC full hydraulic die forging hammer, also known as program-controlled hammer, is a forging equipment whose striking energy and striking process can be digitally controlled. The striking energy deviation is within ±3%. It is the core equipment of automated precision forging production lines.

The electric screw press adopts the gear transmission mode, which is characterized by the use of a special motor with high speed and small torque. The presses of different tonnages use special motors of different powers, which are easy to replace when the motor fails. The maintenance is convenient and simple, and the performance of the motor will not be affected by the wear of the screw guide sleeve.

The electric screw press adopts gear transmission mode. The characteristics of this transmission mode are: special motor, high speed and low torque, different tonnage presses are equipped with special motors of different powers, easy to replace motor faults, simple maintenance, and good motor performance. Guide bush wear is not affected. After years of continuous improvement and innovation, the efficiency of electric screw presses has been greatly improved

Full hydraulic die forging hammer refers to a die forging hammer whose strike and return stroke of the hammer head are hydraulically driven. The principle of the system is that the lower chamber of the hammer rod piston is usually connected with high-pressure oil, and the strike and return stroke are realized by controlling the oil pressure of the upper chamber of the piston.

Full hydraulic die forging will have the advantages of sufficient energy, fast frequency, no boring mold, low failure rate, and can realize hanging hammer at any position. It is suitable for producing various types of die forgings.

Electric screw press is a kind of forging equipment with strong technological applicability, taking into account the dual properties of forging hammer and press, and has the characteristics of simple structure, small size, short transmission chain, convenient operation, safe operation and small maintenance workload. It is suitable for various processes such as precision forging, finishing, precision pressing, embossing, calibration, and leveling.

CNC hydraulic die forging hammer is a hydraulic double-acting programmable forging hammer with HO-U structure. It has the characteristics of low-carbon production, low vibration and high-efficiency production. It can cooperate with robots to create automatic forging lines.

The economic effect of changing the old steam-air die forging hammer to a hydraulic power head is obvious. The steam-air die forging hammer is transformed with a power head. We call it C92KT CNC full-hydraulic die forging hammer. Because the body and anvil can be reused , it is much cheaper than buying a new fully hydraulic die forging hammer.

The die forging equipment produced by Anyang Forging Press includes: CNC full hydraulic die forging hammer, die forging electro-hydraulic hammer, electric screw press, bar shearing machine, bevel iron machine and other forging equipment, and can design and manufacture automatic die forging production lines

The Scope and Characteristics of the Screw Press Forging

Electric screw presses are suitable for forging various die forgings, such as turbine blades and special bolts in the aviation industry, engine valves, differential gears, connecting rods, claw poles in the automotive industry, and surgical forceps in the medical industry. With the development of science and technology, various industries have higher and higher requirements for the precision of die forgings. Compared with traditional die forging equipment, an electric screw press is ideal equipment for producing precision die forgings.

The Screw Press is a kind of die forging equipment and belongs to hot die forging equipment. It has a wide range of applications and has the advantages of low noise, and it can form a modern forging production line.

A new intelligent production line has been launched by Anyang Forging Press after years of discussion and research and development – an intelligent forging production line with a CNC electric screw press as the primary forging equipment.

CNC Fully Hydraulic Die Forging Hammer is program-controlled hydraulic die forging hammer, they are widely applied in automobile forgings, motorcycle forgings, hardware forgings, hand tools blank forgings, stainless steel tableware, and aeronautic forgings etc, especially for the precision forging field. 

Fully Hydraulic Open Die Forging Hammer
Hydraulic C type Open Die Forging Hammer

The fully hydraulic closed die forging hammer is driven by the hydraulic oil and does not contain nitrogen. It is mainly used in a variety of closed die forgings, such as forgings in various industries and manufacturing industries such as agricultural equipment, automobiles, tractors, oil and gas industries, and power stations.
Below energy: 25KJ—450KJ
Ram weight: 1000—18000kg
Max. Stroke： 1000—1500mm
Motor power：75×1—75×10kw
Min height of close die (without dovetail): 220—500mm
Ram/sow block front to back length: 550/700—2000/2200mm
Distance between guides：540—1200mm
Outside size（L×W×H）：2400×1400×7000—4500×2800×10000mm

What kind of forging hammer can forge large forgings?
This kind of large forging hammer called full hydraulic closed die forging hammer (C86Y) can forge large forgings. The full hydraulic closed-die forging hammer is driven by the hydraulic oil and does not contain nitrogen. It is mainly used in various closed-die forgings, such as agricultural equipment forgings, power station die forgings, oil and gas industry die forgings, automobile forgings, tractor forgings, and other industrial forgings.

Anyang’s CNC forging hammers are widely applied for varieties and mass production in automobiles, motorcycles, construction machine, hydraulic fittings, instrument hardware, construed hardware,daily-use hardware, surgical instruments, kitchen hardware, farm tools, knives, and other metal precision die forging industry. In addition to a wide range of high-density shaped parts applied in the aerospace industry, which is the core of automated precision forging production line equipment.

J58K Series Electric Screw Press/suitable for all kinds of precision forging, sizing, precision pressing, calibration, and leveling, etc. The nominal force can be accurately set, the stroke is short, and the energy is stable. Its low slider speed has unique advantages in forging non-ferrous metals such as aluminum alloy and copper. The J58K Series Electric Screw Press produced by our company adopts advanced frequency conversion control technology, it has a simple and reliable structure, can provide a greater working force.